BALIKKUTUSU.NET · COST ENGINEERING · 9 min

Cold-Chain Packaging Cost Analysis: Lowering Per-Kg Box, Ice & Freight Expense

How to calculate true cold-chain packaging cost per kilogram of shipped product across 30, 50, and 100+ carton wholesale tiers, including ice savings and volumetric freight.

Cold-Chain Packaging Cost Analysis: Lowering Per-Kg Box, Ice & Freight Expense

Core Cold-Chain & EPS Engineering Principle

Our B-01..B-10 EPS fish boxes and D-500/D-1000 ice cream containers are molded from 24–30 DNS (kg/m³) 98% closed-cell virgin food-grade EPS. With λ = 0.032–0.035 W/m·K thermal conductivity and interlocking leak-proof lids, they preserve fresh seafood (0/+4°C), meat/dairy (+2/+6°C), and ice cream (-18/-22°C) for 24 to 48 hours.

12 Standard Models Dimensions, Volume & Carton Pack Reference Table

Code Model Name Ext. / Int. Dimensions (mm) Capacity & Volume 1 Carton 30 Cartons (MOQ) Quick Quote
B-01 Standard EPS Fish & Cold-Chain Food Box (3–5 Kg)
Ext: 397 × 298 × 170 mm
Int: 365 × 263 × 132 mm
3 – 5 Kg 12.7 Liters · 16 – 18 mm
12 Pcs 360 Units Get Price
B-02 Medium EPS Fish & Meat Cold-Chain Box (7–10 Kg)
Ext: 495 × 395 × 190 mm
Int: 453 × 355 × 144 mm
7 – 10 Kg 23.1 Liters · 20 – 23 mm
8 Pcs 240 Units Get Price
B-03 Deep Heavy-Duty Cold-Chain EPS Box (12–15 Kg)
Ext: 503 × 406 × 268 mm
Int: 463 × 365 × 203 mm
12 – 15 Kg 34.3 Liters · 20 – 32 mm
6 Pcs 180 Units Get Price
B-04 Flat EPS Fish Crate & Display Box (5–7 Kg)
Ext: 510 × 325 × 140 mm
Int: 475 × 290 × 105 mm
5 – 7 Kg 14.5 Liters · 17,5 mm
14 Pcs 420 Units Get Price
B-05 E-Commerce EPS Food & Delicatessen Parcel Box (4–6 Kg)
Ext: 400 × 300 × 174 mm
Int: 367 × 267 × 135 mm
4 – 6 Kg 13.2 Liters · 16,5 – 19 mm
12 Pcs 360 Units Get Price
B-06 Extra Thick-Walled (27 mm) Thermal EPS Box (8–12 Kg)
Ext: 480 × 360 × 203 mm
Int: 426 × 306 × 174 mm
8 – 12 Kg 22.7 Liters · 27 mm (Symmetric Armor Wall)
10 Pcs 300 Units Get Price
B-07 Jumbo Export & Air Cargo EPS Salmon/Fish Box (20–25 Kg)
Ext: 790 × 400 × 240 mm
Int: 730 × 340 × 165 mm
20 – 25 Kg 40.9 Liters · 30 – 37 mm (Reinforced Export Body)
5 Pcs 150 Units Get Price
B-08 Interlocking Stackable EPS Fish Crate (5 Kg)
Ext: 505 × 320 × 130 mm
Int: 465 × 285 × 100 mm
5 Kg 13.2 Liters · 20 mm
14 Pcs 420 Units Get Price
B-09 Black Sea Standard EPS Anchovy Crate (10 Kg)
Ext: 590 × 390 × 140 mm
Int: 545 × 345 × 100 mm
10 Kg (Anchovy + Ice) 18.8 Liters · 22,5 mm
8 Pcs 240 Units Get Price
B-10 Shallow EPS Bonito, Bluefish & Mackerel Crate (8–10 Kg)
Ext: 590 × 390 × 120 mm
Int: 545 × 345 × 80 mm
8 – 10 Kg (Single-Layer Pack) 15 Liters · 22,5 mm
8 Pcs 240 Units Get Price
D-1000 1 Kg (1000g) EPS Ice Cream & Gelato Thermal Box (25 mm Wall)
Ext: 255 × 206 × 167 mm
Int: 205 × 155 × 120 mm
1 Kg (1000g — 3.8 L) 3.8 Liters · 25 mm (Ultra Insulation)
24 Pcs 720 Units Get Price
D-500 Half-Kilo (500g) EPS Ice Cream & Medical Sample Box
Ext: 246 × 155 × 125 mm
Int: 215 × 122 × 100 mm
0,5 Kg (500g — 2.6 L) 2.6 Liters · 16,5 – 25 mm
45 Pcs 1350 Units Get Price
PRODUCT PORTFOLIO · B-01..B-10 & D-500/D-1000

Food-Grade EPS Fish Boxes & Ice Cream Containers (MOQ: 30 Cartons)

24–30 DNS high-density closed-cell EPS with interlocking leak-proof lids, dispatched from our Gebze warehouse.

View All 12 Models →
B-01 Standard EPS Fish & Cold-Chain Food Box (3–5 Kg)
B-01 · 3 – 5 Kg 12 Pcs / Carton

B-01 Standard EPS Fish & Cold-Chain Food Box (3–5 Kg)

External Dim.: 397 × 298 × 170 mm
Internal Dim.: 365 × 263 × 132 mm
Capacity: 3 – 5 Kg (12.7 L)
Pack Quantity: 12 Pcs/Carton (MOQ 30)
B-02 Medium EPS Fish & Meat Cold-Chain Box (7–10 Kg)
B-02 · 7 – 10 Kg 8 Pcs / Carton

B-02 Medium EPS Fish & Meat Cold-Chain Box (7–10 Kg)

External Dim.: 495 × 395 × 190 mm
Internal Dim.: 453 × 355 × 144 mm
Capacity: 7 – 10 Kg (23.1 L)
Pack Quantity: 8 Pcs/Carton (MOQ 30)
B-03 Deep Heavy-Duty Cold-Chain EPS Box (12–15 Kg)
B-03 · 12 – 15 Kg 6 Pcs / Carton

B-03 Deep Heavy-Duty Cold-Chain EPS Box (12–15 Kg)

External Dim.: 503 × 406 × 268 mm
Internal Dim.: 463 × 365 × 203 mm
Capacity: 12 – 15 Kg (34.3 L)
Pack Quantity: 6 Pcs/Carton (MOQ 30)
B-06 Extra Thick-Walled (27 mm) Thermal EPS Box (8–12 Kg)
B-06 · 8 – 12 Kg 10 Pcs / Carton

B-06 Extra Thick-Walled (27 mm) Thermal EPS Box (8–12 Kg)

External Dim.: 480 × 360 × 203 mm
Internal Dim.: 426 × 306 × 174 mm
Capacity: 8 – 12 Kg (22.7 L)
Pack Quantity: 10 Pcs/Carton (MOQ 30)
B-10 Shallow EPS Bonito, Bluefish & Mackerel Crate (8–10 Kg)
B-10 · 8 – 10 Kg (Single-Layer Pack) 8 Pcs / Carton

B-10 Shallow EPS Bonito, Bluefish & Mackerel Crate (8–10 Kg)

External Dim.: 590 × 390 × 120 mm
Internal Dim.: 545 × 345 × 80 mm
Capacity: 8 – 10 Kg (Single-Layer Pack) (15 L)
Pack Quantity: 8 Pcs/Carton (MOQ 30)
D-1000 1 Kg (1000g) EPS Ice Cream & Gelato Thermal Box (25 mm Wall)
D-1000 · 1 Kg (1000g — 3.8 L) 24 Pcs / Carton

D-1000 1 Kg (1000g) EPS Ice Cream & Gelato Thermal Box (25 mm Wall)

External Dim.: 255 × 206 × 167 mm
Internal Dim.: 205 × 155 × 120 mm
Capacity: 1 Kg (1000g — 3.8 L) (3.8 L)
Pack Quantity: 24 Pcs/Carton (MOQ 30)

Frequently Asked Questions

Common questions regarding board selection, reuse cycles, technical parameters, and global delivery.

What is an EPS styrofoam fish box (thermobox)?

An EPS fish box is a closed-cell thermal container composed of 98% trapped still air and 2% food-grade Expanded Polystyrene (EPS), designed to insulate fresh seafood, meat, dairy, ice cream, and pharmaceuticals against ambient heat.

How many hours do EPS fish boxes keep products cold?

Depending on wall thickness (16 mm to 37 mm), pre-chilling, and refrigerant quantity (gel packs or dry ice), our standard boxes (B-01, B-05) maintain cold chain for 24–40 hours, while thick-walled models (B-02, B-03, B-06, B-07, D-1000) protect for 48 to 96 hours.

Is the EPS raw material certified for direct food contact?

Yes. All our fish, food, and ice cream boxes are molded from 100% virgin food-grade EPS resin compliant with the Turkish Food Codex and EU Regulation 1935/2004. Recycled or construction-grade scrap styrofoam is never used.

What does 24–30 DNS (Density) mean in EPS boxes?

DNS represents the density in kg/m³. While construction foam is only 12–16 DNS, our cold-chain boxes are molded at 24–30 DNS high density, ensuring watertight walls, impact resistance, and high vertical stacking strength.

Do EPS fish boxes leak water or melted ice?

No. Molded at 24–30 DNS high density with complete steam-bead fusion, the monolithic EPS body is 100% waterproof. Taping the interlocking lid joint ensures total leak-proof containment for courier and air cargo.

What is the thermal conductivity coefficient (Lambda - λ) of your EPS boxes?

Our 24–30 DNS cold-chain EPS boxes feature a thermal conductivity coefficient of λ = 0.032 – 0.035 W/(m·K), providing exceptional thermal resistance against summer heat.

BALIKKUTUSU.NET · WHOLESALE COLD-CHAIN SUPPLY

Request an Export Quotation for Your Project

Share your required board dimensions, thickness, estimated quantity and delivery destination for a clearly scoped quotation.

✓ MOQ 30 Cartons Wholesale ✓ Ex-Works Gebze Warehouse ✓ 81 Provinces & 39 Countries ✓ Food-Grade Certified EPS
Contact on WhatsApp